Injection Molding Services

Injection Molding Services

From upfront mold design and engineering to rapid prototyping and full-scale production capabilities for new projects or transfer tooling, our plastics production team specializes in complex, custom solutions. You can trust R&D to meet your most challenging needs with economical costs, fast turnaround, reliable service, and unwavering quality standards.

We work with a wide variety of customers across all industries including electronics, construction, lighting, ballistics, consumer packaging, waste and recycling, recreational, automotive and marine, material handling, and precision digital control.

With the Keyence optical comparator :  we can instantly get measurements of hundreds of critical part dimensions with unmatched speed, consistency, and accuracy allowing us to monitor and react to quality processes in real-time.  it generates automatic data recording and inspection reports.


MOLDING PROCESS

  • Injection
  • Insert
  • Micro
  • In-mold decoration
  • High temperature
  • Structural foam

SECONDARY OPERATIONS

  • PAD Printing
  • Welding
  • Assembly
  • Decoration
  • Packaging
  • Punch-press capabilities

QUALITY SERVICE

  • Fully documented inspections
  • PPAP capabilities
  • CPK
  • SPC
  • FEA
  • Material evaluations and analysis

TOOLING

  • Design and build
  • Design validation
  • Mold flow analysis
  • Sensitivity analysis
  • Rapid prototyping

Materials Experience

Our cost-effective plastic molding solutions include small- to medium-volume requirements mandating high-quality standards with precise tolerances. This includes projects that utilize commodity or engineered/exotic material. R&D operates 19 injection molding machines with a range of available tonnage.

ABS
Acetal
Acetron® NS
Acetron®
Acrylic
Celcon®
CPVC
Cycolac®
Fluorosint®
Glass Polyester
Hydex®
Hyzod®
Kapton®

Kynar®
Laminates
Lexan®
Lucite®
Micart
Nylatron®
Nylon®
PEEK
Phenolics
Plexiglas®
Polycarbonate
Polyester
Polyethylene
Polyimide

Polypropylene
Polystyrene
PTFE
PVDF
Teflon®
Torlon®
UHMW
Ultem®
Valox®
Vespel®
Zelux®