Injection Molding Services

Injection Molding Services

Our plastics production team specializes in complex, custom solutions. With upfront mold design and engineering capabilities, and 15 machines ranging from 25 tons to 1300 tons for new projects or transfer opportunities, R&D can meet your most challenging needs with economical costs, fast turnaround, reliable service, and unwavering quality standards.

We work with a wide variety of customers across all industries including electronics, construction, lighting, ballistics, consumer packaging, waste and recycling, recreational, automotive and marine, material handling, and precision digital control.

With the Keyence optical comparator :  we can instantly get measurements of hundreds of critical part dimensions with unmatched speed, consistency, and accuracy allowing us to monitor and react to quality processes in real-time.  it generates automatic data recording and inspection reports.


MOLDING PROCESS

  • Injection
  • Insert
  • In-mold decoration
  • High temperature

SECONDARY OPERATIONS

  • Assembly
  • Welding
  • Decoration
  • Packaging

QUALITY SERVICE

  • PPAP capabilities
  • CPK
  • SPC
  • FEA
  • Material evaluations and analysis

TOOLING

  • Design and build
  • Design validation
  • Mold flow analysis
  • Sensitivity analysis
  • Rapid prototyping

Materials Experience

Our cost-effective plastic molding solutions include small- to medium-volume requirements mandating high-quality standards with precise tolerances. This includes projects that utilize commodity or engineered/exotic material. R&D operates 19 injection molding machines with a range of available tonnage.

ABS
Acetal
Acetron® NS
Acetron®
Acrylic
Celcon®
Cycolac®
Glass Polyester

Lexan®
Nylatron®
Nylon®
PEEK
Plexiglas®
Polycarbonate
Polyester
Polyethylene
Polypropylene

Polypropylene 20% Glass
Polypropylene 30% Glass
Polystyrene
PTFE
PVDF
Talc-filled Polypropylene
Teflon®
Ultem®
Valox®